自動化設備在(zai)(zai)我國,工(gong)(gong)業機(ji)(ji)器(qi)(qi)人的(de)(de)(de)(de)最初應用(yong)是在(zai)(zai)汽(qi)(qi)車(che)和工(gong)(gong)程機(ji)(ji)械(xie)行業,主要用(yong)于汽(qi)(qi)車(che)及工(gong)(gong)程機(ji)(ji)械(xie)的(de)(de)(de)(de)噴(pen)涂及焊接。目前,由于機(ji)(ji)器(qi)(qi)人技術以及研發的(de)(de)(de)(de)落(luo)后,工(gong)(gong)業機(ji)(ji)器(qi)(qi)人還主要應用(yong)在(zai)(zai)制造業,非制造業使用(yong)的(de)(de)(de)(de)較少。據統計(ji),近幾年國內廠家所生(sheng)產的(de)(de)(de)(de)工(gong)(gong)業機(ji)(ji)器(qi)(qi)人有超過(guo)一半(ban)是提供給汽(qi)(qi)車(che)行業。可(ke)見,汽(qi)(qi)車(che)工(gong)(gong)業的(de)(de)(de)(de)發展是近幾年我國工(gong)(gong)業機(ji)(ji)器(qi)(qi)人增長的(de)(de)(de)(de)原(yuan)動力之一。
1、位(wei)于傳(chuan)(chuan)感(gan)器(qi):當物件位(wei)置發生移(yi)(yi)動或兩(liang)個表面有位(wei)置差別(bie)時,位(wei)移(yi)(yi)量(liang)(liang)或位(wei)置差可用位(wei)移(yi)(yi)傳(chuan)(chuan)感(gan)器(qi)來測(ce)量(liang)(liang)。比如激光(guang)位(wei)移(yi)(yi)傳(chuan)(chuan)感(gan)器(qi),將激光(guang)束(shu)投(tou)射到(dao)物件上,利用三角(jiao)測(ce)量(liang)(liang)法測(ce)量(liang)(liang)出物件的(de)位(wei)移(yi)(yi)量(liang)(liang)。
2、視覺(jue)傳感器:機器視覺(jue)檢測(識(shi)別(bie))系統一般由數碼攝像(xiang)機、光源(yuan)、計算機、圖像(xiang)采集卡、監(jian)視屏以及機械安(an)裝和調節裝置組(zu)成。
3、光(guang)(guang)(guang)電(dian)傳感(gan)器(qi)(qi):光(guang)(guang)(guang)電(dian)傳感(gan)器(qi)(qi)通常稱光(guang)(guang)(guang)電(dian)開(kai)關(guan),它由投光(guang)(guang)(guang)-受光(guang)(guang)(guang)頭、放大(da)器(qi)(qi)、電(dian)源-控制器(qi)(qi)等三個組件組成
焊(han)(han)(han)接(jie)機(ji)(ji)器(qi)人在汽(qi)車制(zhi)造業(ye)中(zhong)發揮著不可替代的作(zuo)用(yong),焊(han)(han)(han)接(jie)機(ji)(ji)器(qi)人是在工(gong)(gong)(gong)業(ye)機(ji)(ji)器(qi)人基礎上發展起來的先進焊(han)(han)(han)接(jie)設備,是從事焊(han)(han)(han)接(jie)(包(bao)括切割(ge)與噴(pen)涂(tu))的工(gong)(gong)(gong)業(ye)機(ji)(ji)器(qi)人,主(zhu)要(yao)用(yong)于工(gong)(gong)(gong)業(ye)自動化(hua)領(ling)域(yu),其(qi)廣泛(fan)應用(yong)于汽(qi)車及其(qi)零部(bu)件(jian)制(zhi)造、摩托車、工(gong)(gong)(gong)程機(ji)(ji)械(xie)等(deng)行業(ye),在汽(qi)車生產(chan)的沖壓、焊(han)(han)(han)裝、涂(tu)裝、總裝四大生產(chan)工(gong)(gong)(gong)藝過(guo)程都(dou)有廣泛(fan)應用(yong),其(qi)中(zhong)應用(yong)最(zui)多的以(yi)弧焊(han)(han)(han)、點焊(han)(han)(han)為主(zhu)。
(1)工序(xu)(xu)自動(dong)(dong)化(hua):制造工藝(yi)過程(cheng)中包(bao)含若干個(ge)工序(xu)(xu),每個(ge)工序(xu)(xu)又可能包(bao)含若干個(ge)基本動(dong)(dong)作(zuo)(zuo)以及操(cao)縱和(he)管理這些基本動(dong)(dong)作(zuo)(zuo)的(de)操(cao)作(zuo)(zuo)動(dong)(dong)作(zuo)(zuo)。自動(dong)(dong)機及自動(dong)(dong)裝(zhuang)置僅(jin)代替人(ren)完成(cheng)一(yi)個(ge)工序(xu)(xu)的(de)加工及輔助工作(zuo)(zuo),稱為工序(xu)(xu)自動(dong)(dong)化(hua)。
(2)自動化(hua)生產線:如果一(yi)個工(gong)(gong)(gong)(gong)藝過(guo)程中的(de)每個加(jia)工(gong)(gong)(gong)(gong)、檢驗工(gong)(gong)(gong)(gong)序都自動化(hua)了,而且各個工(gong)(gong)(gong)(gong)序的(de)輸(shu)送聯(lian)系環(huan)也自動化(hua)了,工(gong)(gong)(gong)(gong)人只需對整個工(gong)(gong)(gong)(gong)藝進行總操作(zuo)和監督,這(zhe)就(jiu)形(xing)成(cheng)了自動化(hua)加(jia)工(gong)(gong)(gong)(gong)生產線。
(3)自動化制(zhi)造系統:從(cong)原(yuan)材料到最(zui)終成平的生產全過(guo)程都不需(xu)要人(ren)工干預,這就形成了制(zhi)造過(guo)程自動化。
工(gong)(gong)業(ye)(ye)機(ji)器(qi)人(簡稱(cheng) IR)是(shi)廣泛(fan)適(shi)用(yong)的(de)(de)(de)能夠自主(zhu)動作,且多(duo)軸聯(lian)動的(de)(de)(de)機(ji)械(xie)設備。它們通(tong)常配備有(you)機(ji)械(xie)手、刀具(ju)或其他可裝配的(de)(de)(de)加(jia)工(gong)(gong)工(gong)(gong)具(ju),以及能夠執(zhi)行搬運操作與加(jia)工(gong)(gong)制造的(de)(de)(de)任(ren)務。工(gong)(gong)業(ye)(ye)機(ji)器(qi)人在汽(qi)車(che)(che)(che)生產(chan)中的(de)(de)(de)主(zhu)要應用(yong)有(you):點焊(han)(han)(han)(han)(han),弧(hu)焊(han)(han)(han)(han)(han),鉚(liu)接,涂膠(jiao),噴涂等。在汽(qi)車(che)(che)(che)零部件(jian)的(de)(de)(de)生產(chan)中廣泛(fan)采(cai)用(yong)了點焊(han)(han)(han)(han)(han)、凸(tu)焊(han)(han)(han)(han)(han)、縫焊(han)(han)(han)(han)(han)、對焊(han)(han)(han)(han)(han)及電弧(hu)焊(han)(han)(han)(han)(han)等焊(han)(han)(han)(han)(han)接工(gong)(gong)藝。例如:橫梁總成托架點焊(han)(han)(han)(han)(han),傳動軸平(ping)衡片凸(tu)焊(han)(han)(han)(han)(han),汽(qi)車(che)(che)(che)燃油箱縫焊(han)(han)(han)(han)(han),汽(qi)車(che)(che)(che)輪圈(quan)連續閃光對焊(han)(han)(han)(han)(han),汽(qi)車(che)(che)(che)轉(zhuan)向(xiang)臂、消(xiao)聲器(qi)、凈化器(qi)殼體的(de)(de)(de)電弧(hu)焊(han)(han)(han)(han)(han)等。
目(mu)前,焊接(jie)工(gong)業(ye)機(ji)器人在(zai)一汽、上汽、沈陽中順、金杯通用(yong)、重(zhong)慶長(chang)(chang)安、湖(hu)南長(chang)(chang)豐等(deng)整車(che)制造企業(ye)廣泛應用(yong),據統計每輛汽車(che)車(che)身上,大約有3000~4000個電阻點(dian)焊焊點(dian),電阻點(dian)焊技術的應用(yong)實(shi)現了汽車(che)車(che)身制造的量產化與自動化設備。
相關(guan)標簽(qian):自動化設備 灌膠機