SMT生產線——按自(zi)(zi)(zi)(zi)動化程(cheng)度可(ke)分(fen)為(wei)全(quan)(quan)(quan)自(zi)(zi)(zi)(zi)動生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)線(xian)(xian)和半自(zi)(zi)(zi)(zi)動生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)線(xian)(xian);根據生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)線(xian)(xian)的(de)大小(xiao),可(ke)分(fen)為(wei)大、中、小(xiao)型生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)線(xian)(xian)。全(quan)(quan)(quan)自(zi)(zi)(zi)(zi)動生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)線(xian)(xian)是指(zhi)整(zheng)個生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)線(xian)(xian)設備(bei)(bei)為(wei)全(quan)(quan)(quan)自(zi)(zi)(zi)(zi)動設備(bei)(bei),所有(you)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)設備(bei)(bei)通過(guo)自(zi)(zi)(zi)(zi)動上料(liao)機、緩沖(chong)環節、卸料(liao)機連(lian)(lian)接成一條自(zi)(zi)(zi)(zi)動線(xian)(xian);半自(zi)(zi)(zi)(zi)動生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)線(xian)(xian)是指(zhi)主要生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)設備(bei)(bei)沒有(you)連(lian)(lian)接或(huo)完全(quan)(quan)(quan)連(lian)(lian)接。比如(ru)印刷機是半自(zi)(zi)(zi)(zi)動的(de),需要人工(gong)印刷或(huo)者人工(gong)裝卸印制板(ban)。
典型生產線中(zhong)涉及的工位解釋(shi)如下(xia):
(1)印刷(shua):其(qi)作(zuo)用是將焊(han)膏或貼片膠漏(lou)到PCB的(de)(de)焊(han)盤上(shang),為元器件的(de)(de)焊(han)接做準備(bei)。使用的(de)(de)設備(bei)是印刷(shua)機(鋼網印刷(shua)機),位于SMT生產線(xian)的(de)(de)前端。
(2)點膠(jiao):將膠(jiao)水滴在(zai)PCB的(de)固定位(wei)置,主要作用是將元器(qi)件固定在(zai)PCB上(shang)。使用的(de)設備是一臺點膠(jiao)機,位(wei)于SMT生產線的(de)前(qian)面或(huo)測試設備的(de)后面。
(3)貼(tie)裝(zhuang):其作用是(shi)將表貼(tie)元(yuan)件準確地貼(tie)裝(zhuang)在PCB的(de)固(gu)定位置上。使(shi)用的(de)設備是(shi)一個貼(tie)片機,位于(yu)SMT生產線中(zhong)的(de)印刷機后面。
(4)固(gu)化:其作用(yong)是熔化貼片(pian)(pian)膠,使表面貼裝元件和PCB牢固(gu)地粘接在一起。使用(yong)的設(she)備(bei)是固(gu)化爐,位(wei)于SMT生(sheng)產線中的貼片(pian)(pian)機后面。
(5)回流(liu)焊:其作用是熔化錫(xi)膏(gao),使表面貼(tie)裝元(yuan)件(jian)和PCB牢固地粘(zhan)接在一起(qi)。使用的設備是回流(liu)爐,位于(yu)SMT生產線中的貼(tie)片(pian)機后面。
(6)清(qing)洗:其作(zuo)用是(shi)去除組裝(zhuang)好的PCB板上的助焊劑等(deng)對人體有(you)害(hai)的焊接殘留物。使用的設備是(shi)清(qing)洗機,位置可(ke)以不(bu)固定,在線(xian)也可(ke)以離線(xian)。
(7)測(ce)(ce)(ce)(ce)試:其(qi)(qi)作用(yong)是(shi)測(ce)(ce)(ce)(ce)試組裝好(hao)的(de)PCB板的(de)焊接(jie)質量(liang)和組裝質量(liang)。使(shi)用(yong)的(de)設備(bei)包(bao)括放(fang)大(da)鏡(jing)、顯微鏡(jing)、在線(xian)測(ce)(ce)(ce)(ce)試儀(ICT)、飛針測(ce)(ce)(ce)(ce)試儀、自動光學(xue)檢測(ce)(ce)(ce)(ce)(AOI)、X射線(xian)檢測(ce)(ce)(ce)(ce)系統、功能測(ce)(ce)(ce)(ce)試儀等。根據測(ce)(ce)(ce)(ce)試的(de)需(xu)要,其(qi)(qi)位(wei)置(zhi)可以配(pei)置(zhi)在生產線(xian)的(de)合(he)適位(wei)置(zhi)。
(8)返(fan)工(gong)(gong)(gong):其作用是對檢測到古裝的PCB板進行(xing)返(fan)工(gong)(gong)(gong)。使用的工(gong)(gong)(gong)具有烙鐵、維修工(gong)(gong)(gong)作站(zhan)等(deng)。在生產(chan)線的任(ren)何地方進行(xing)配置(zhi)。