SMT生產線——按自(zi)(zi)動(dong)(dong)(dong)(dong)化程度(du)可分為(wei)全自(zi)(zi)動(dong)(dong)(dong)(dong)生(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)和半自(zi)(zi)動(dong)(dong)(dong)(dong)生(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian);根據(ju)生(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)的(de)大(da)小(xiao),可分為(wei)大(da)、中、小(xiao)型(xing)生(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)。全自(zi)(zi)動(dong)(dong)(dong)(dong)生(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)是指整個生(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)設備(bei)為(wei)全自(zi)(zi)動(dong)(dong)(dong)(dong)設備(bei),所有生(sheng)產(chan)(chan)(chan)(chan)(chan)設備(bei)通過自(zi)(zi)動(dong)(dong)(dong)(dong)上料機(ji)、緩沖(chong)環節、卸料機(ji)連(lian)(lian)接成一條自(zi)(zi)動(dong)(dong)(dong)(dong)線(xian)(xian);半自(zi)(zi)動(dong)(dong)(dong)(dong)生(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)是指主要(yao)生(sheng)產(chan)(chan)(chan)(chan)(chan)設備(bei)沒有連(lian)(lian)接或完全連(lian)(lian)接。比如印刷(shua)機(ji)是半自(zi)(zi)動(dong)(dong)(dong)(dong)的(de),需要(yao)人(ren)工印刷(shua)或者人(ren)工裝卸印制板。
典型生產線(xian)中涉及的工位解釋如下:
(1)印(yin)刷:其作用是將焊(han)膏或貼片膠(jiao)漏(lou)到PCB的(de)焊(han)盤上,為元器件的(de)焊(han)接做準備(bei)(bei)。使用的(de)設備(bei)(bei)是印(yin)刷機(ji)(鋼網印(yin)刷機(ji)),位于SMT生產線的(de)前端。
(2)點(dian)膠(jiao)(jiao):將膠(jiao)(jiao)水滴在PCB的固定(ding)(ding)位置,主要作用是將元器(qi)件固定(ding)(ding)在PCB上(shang)。使(shi)用的設備是一(yi)臺點(dian)膠(jiao)(jiao)機,位于SMT生產線的前面或測試(shi)設備的后面。
(3)貼裝:其作(zuo)用(yong)是將表貼元件準確地貼裝在PCB的固定(ding)位置(zhi)上。使用(yong)的設備(bei)是一個貼片機,位于SMT生(sheng)產線(xian)中(zhong)的印刷機后(hou)面。
(4)固化:其作用是熔化貼(tie)片(pian)膠,使(shi)(shi)表面貼(tie)裝元件和PCB牢(lao)固地粘接在一起(qi)。使(shi)(shi)用的設備是固化爐,位于SMT生產線中的貼(tie)片(pian)機后面。
(5)回(hui)流焊:其作用是熔化錫(xi)膏,使(shi)表面貼裝元件和PCB牢固地粘(zhan)接在(zai)一(yi)起。使(shi)用的設備是回(hui)流爐,位于(yu)SMT生(sheng)產線中的貼片機(ji)后面。
(6)清洗:其作用是去除組裝好的PCB板上的助(zhu)焊劑等對人(ren)體有(you)害(hai)的焊接殘留物。使用的設備是清洗機(ji),位置可(ke)(ke)以(yi)不固定,在(zai)線也可(ke)(ke)以(yi)離線。
(7)測(ce)試(shi):其作用是測(ce)試(shi)組裝(zhuang)好的(de)(de)PCB板的(de)(de)焊(han)接質量(liang)和組裝(zhuang)質量(liang)。使用的(de)(de)設備包括放大鏡、顯微鏡、在(zai)線(xian)測(ce)試(shi)儀(yi)(ICT)、飛針測(ce)試(shi)儀(yi)、自動光學檢測(ce)(AOI)、X射線(xian)檢測(ce)系統(tong)、功能測(ce)試(shi)儀(yi)等。根據測(ce)試(shi)的(de)(de)需要(yao),其位(wei)置可以(yi)配(pei)置在(zai)生(sheng)產線(xian)的(de)(de)合適位(wei)置。
(8)返工(gong)(gong)(gong):其作(zuo)用(yong)是對(dui)檢測到古裝(zhuang)的PCB板(ban)進行(xing)(xing)返工(gong)(gong)(gong)。使用(yong)的工(gong)(gong)(gong)具有烙(luo)鐵、維修(xiu)工(gong)(gong)(gong)作(zuo)站等。在生產線的任何地(di)方進行(xing)(xing)配置(zhi)。